HIGH POWER ULTRASONICS For Plastics and Liquids
UNIVERSAL ULTRASONIC CAPABILITY

 

TOTAL SUPPORT		Plastic Welding Systems Fluidsonics Ultrasonic Cutting Hire of Systems Horns and Jigs Special Systems

PLASTIC WELDING SYSTEMS

Available range: 20kHz from 500 to 4000 watts, 35kHz at 500 watts with integrated generators. The 20 kHz models are suitable for a wide range of general purpose welding, while the 35kHz unit is ideal for precision welding of delicate parts. DELTA 2000 and MINI DELTA 9500 Multi‑head bench mounted systems and handguns The latest technology with auto tuning solid state circuitry is incorporated into the FFR ULTRASONICS  range of thermoplastic welding systems. Using single pillar pneumatic press and optional microprocessor control of the welding System gives precise control of the welding operation for consistent and quality assured results. Also available is the DELTA 2000 Series �H� frame 500mm stroke welding system
JOINT DESIGN AND WELDING TYPE  Direct, spot welding and riveting Energy director joint Shear joint Hermetic seal SHORT AND LONG TERM HIRE   All systems are available for short or long term hire.
		Mini Delta 9500 Family

FULL CONTRACT WELDING SERVICE Plastic welding division offers a subcontract ultrasonic welding service: small, one off batches to large volume, regular call off quantities. Please ask for details.

MINI & MICRO DELTA 9500 HAND GUN SYSTEMS
CUTTING AND WELDING		PLASTIC WELDING APPLICATIONS
This powerful and versatile 35kHz ultrasonic handgun is simple to use and requires only brief operator instruction. It is an ideal general purpose spot welder for a wide range of thermoplastic materials and, with the quick change tips, readily convert to a cutting tool capable of cutting materials ranging from paper to ceramic tiles.		Replaces adhesive joints Millisecond machine welding times Welds ABS, PC, Acetal, Nylon, Polypropylene, PS etc The most effective method of joining thermoplastic components
TOOLING, HORNS AND JIGS		ULTRASONIC MACHINING, DRILLING AND CUTTING

Rapid manufacturing service for horns to fit all popular welding Systems		For ceramics, metals, textiles, plastics, food and paper Profile cutting Continuous cutting/slitting/multi head Ultrasonic knives for hand held applications Guillotine cutting up to 300mm (12") wide
NEW		CUTTING
Rotating ultrasonic machining chuck to fit conventional and CNC machine centres and robotic systems for the more difficult materials and 3D components		Cutters, Rapier, Sabre, Dagger and Radial cutting blades

BESPOKE MACHINES FOR MANUFACTURING INDUSTRY Bespoke machines for inclusion into automated lines. Each head is capable of full XYZ and tilt  movement.  The system is capable of switching five heads from a single generator under full microprocessor control.
INDUSTRIAL APPLICATIONS

Automotive Consumer Durables Building & Construction Plastic Components Leisure Agriculture Packaging

Pharmaceutical Aerospace Toys Confectionery Boat Building Food Textiles

TRAINING COURSES ON HIGH POWER ULTRASONIC TECHNOLOGY

Courses run in March, May and November each year. Also available: in‑company courses tailored to specific needs.
THE COURSE has been planned to cater for designers and engineers with little or no knowledge of ultrasonics. 

BASIC 2 DAY COURSE 
Introduction to ultrasonics practice & theory, common applications including welding of metals & plastics, types of equipment etc.

Using ultrasonic equipment:‑ workshop & practical hands‑on experience, using several different welding systems.

FLUIDSONICS

Fluidsonics is industrial scale sonochemistry ‑ high power applied to fluids to cause a change in state of particles, molecules initial chemical reactions, degas liquids by the action of cavitation and jet streaming.

Industrial processes and major water plc�s are increasingly using ultrasonic energy to improve the performance of catalytic reactions and liquid processes eg particle size reduction, spraying, atomising, mixing, emulsifying and separating liquid and solids. A range of standard and customised systems are available for these sonochemical applications.

SPRAYING
Spraying nozzles for fluids and water. Other systems available for atomising molten metals and similar substances.

CLEANING

Ultrasonic cleaning, either aqueous or solvent based, scrubs the surface by ultrasonic implosive and cavitation forces. This results in improved cleaning and decontamination even on concealed surfaces that would be difficult or impossible to clean by any other means. This process offers advantages in a wide range of applications such as: optical, dental, precision engineering and general laboratory work.

IT MAY LOOK CLEAN, BUT IS IT ULTRASONICALLY CLEAN?

AUTO HORN TUNER MODEL AHT9801 FOR HORN MANUFACTURE
For optimum power transfer for successful thermoplastic welding, the HORNS must be tuned to the system frequency and free from cracks or spurious resonances. The design and manufacture of these horns is usually a specialist service but with the FFR Ultrasonics Auto Horn Tuner it is possible to fine tune simple horns and also check horns for defects. A must for volume users manufacturing and tuning horns, the AHT 9801 can soon pay for itself in reduced tooling costs and as a diagnostic aid. FFR Ultrasonics run training seminars on all aspects of power ultrasonics including fluidsonics, horn design and manufacture