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ULTRASONIC CUTTING
ULTRASONICALLY ENHANCED CUTTING SYSTEMS
FOR ALL MATERIALS
NEW PATENTED CONCEPTS
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CUTTING PROCESS
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A
dramatic reduction in cutting forces enables soft products to be cut with
minimum distortion. Particularly suited to food products where the self
cleaning blade and no smearing of product is advantageous giving
exceptionally high cut quality
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MINI DELTA 9500 SERIES
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35
kHz 500 watt ultrasonic cutting system gives the choice of 4 hand held
guns or plant mounted, which power a 76mm sabre blade and are lightweight
and portable.
They are extremely versatile, cutting a wide range of material. Choice of
pistol, small NS, large or small trim knife guns
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BENEFITS
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Faster
cleaner cutting |
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Seals
material on both edges thereby eliminating fusing operation (on
thermoplastics) |
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Can be
multi headed |
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Can be
fully automated |
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Very
high cut quality |
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Minimal
scrap and waste |
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Can be
fully automated |
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Self
cleaning blade |
APPLICATIONS IN VARIOUS
INDUSTRIES |
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Automotive |
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Aerospace |
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Toy |
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Leisure |
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Agriculture |
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Fresh food |
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Frozen food |
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Plastics and rubbers |
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BLADE CONFIGURATION
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Slitters � Multi blades �Saws
Cutting blades � Sabre
Cutlass � Excalibur
PANB � Guillotine � Rapier � Scalpel
Dagger � Radial
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The
Sabre Blade For up to 30 Multi blade Plant Installations |
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FOOD
APPLICATION
Ultrasonic cutting is particularly suitable for brittle bakery products, soft
sponges, creams and multi textured or sticky confectionery products
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Bread |
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Cakes |
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Pizzas |
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Frozen food |
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Confectionery |
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Vegetables |
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Fish |
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Meat |
COMPLEMENTARY
PROCESSES |
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PATENTED PROCESSES |
Brittle and hard materials
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Ultrasonic machining ‑ rotary |
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Ultrasonic plunge slurry machining |
See
other leaflets |
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Radial |
Sabre |
PANB |
Excalibur |
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Food Cutting
Always in the forefront of technology ("the cutting edge"), FFR is the first
UK company to have ultrasonically enhanced cutting machines in action in the
UK's major food producing PLCs. Conventional cutting methods used in the food
industry all too frequently result in crushed or crumbled product with a
significant percentage of waste. Ultrasonic food cutting has many benefits for
the food producer:
| The quality of the cut face is visually excellent
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| The cutting force required is significantly reduced
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| Hard ingredients (eg nuts) can be cut in a soft matrix without dragging
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| Smearing of one layer into another is reduced
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| The blade is largely self-cleaning
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| Crumb and debris is significantly reduced
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| Brittle products have less tendency to shatter
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The process is easily automated and is currently in use cutting products as
diverse as savoury snacks and pork pies, cream slices and cheesecake.
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FFR Ultrasonics run training seminars on all aspects of power ultrasonics
including fluidsonics, horn design and manufacture |
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SILENT SOUND ENERGY AT YOUR SERVICE |
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