FFR Ultrasonics
SPECIALISTS IN ULTRASONIC TECHNOLOGY

 

ULTRASONIC CUTTING

ULTRASONICALLY ENHANCED CUTTING SYSTEMS
FOR ALL MATERIALS

NEW PATENTED CONCEPTS

 

 

 

CUTTING PROCESS
 

   

A dramatic reduction in cutting forces enables soft products to be cut with minimum distortion. Particularly suited to food products where the self cleaning blade and no smearing of product is advantageous giving exceptionally high cut quality
 

 
     
     
MINI DELTA 9500 SERIES
 
   

35 kHz 500 watt ultrasonic cutting system gives the choice of 4 hand held guns or plant mounted, which power a 76mm sabre blade and are lightweight and portable.

They are extremely versatile, cutting a wide range of material. Choice of pistol, small NS, large or small trim knife guns
 

 
 

 

BENEFITS

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Faster cleaner cutting

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Seals material on both edges thereby eliminating fusing operation (on thermoplastics)

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Can be multi headed

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Can be fully automated

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Very high cut quality

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Minimal scrap and waste

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Can be fully automated

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Self cleaning blade

 

APPLICATIONS IN VARIOUS INDUSTRIES
   
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Automotive

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Aerospace

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Toy

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Leisure

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Agriculture

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Fresh food

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Frozen food

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Plastics and rubbers

 

BLADE CONFIGURATION
 

Slitters � Multi blades �Saws

Cutting blades � Sabre

Cutlass � Excalibur

PANB � Guillotine � Rapier � Scalpel

Dagger � Radial

The Sabre Blade For up to 30 Multi blade Plant Installations

 

FOOD APPLICATION

Ultrasonic cutting is particularly suitable for brittle bakery products, soft sponges, creams and multi textured or sticky confectionery products

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Bread

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Cakes

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Pizzas

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Frozen food

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Confectionery

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Vegetables

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Fish

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Meat

 

COMPLEMENTARY PROCESSES

PATENTED PROCESSES

Brittle and hard materials

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Ultrasonic machining ‑ rotary

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Ultrasonic plunge slurry machining

See other leaflets

 
Radial Sabre
PANB Excalibur
   
   
   
   

Food Cutting

Always in the forefront of technology ("the cutting edge"), FFR is the first UK company to have ultrasonically enhanced cutting machines in action in the UK's major food producing PLCs. Conventional cutting methods used in the food industry all too frequently result in crushed or crumbled product with a significant percentage of waste. Ultrasonic food cutting has many benefits for the food producer:

bulletThe quality of the cut face is visually excellent
bulletThe cutting force required is significantly reduced
bulletHard ingredients (eg nuts) can be cut in a soft matrix without dragging
bulletSmearing of one layer into another is reduced
bulletThe blade is largely self-cleaning
bulletCrumb and debris is significantly reduced
bulletBrittle products have less tendency to shatter

The process is easily automated and is currently in use cutting products as diverse as savoury snacks and pork pies, cream slices and cheesecake.

 

FFR Ultrasonics run training seminars on all aspects of power ultrasonics
including fluidsonics, horn design and manufacture

       

SILENT SOUND ENERGY AT YOUR SERVICE

InControl Ultrasonics Ltd, The Swan Workshop, PO Box 10380, Sileby, LE12 7ZX
Tel: 01509 621 992    email: enquiries@ffr-ultrasonics.co.uk

Copyright 1999-2007 FFR Ultrasonics
Last modified: 17/09/09